Factory

Production Process

Raw materials: Choosing raw materials is an extremely important step to have quality products, good materials from the beginning will minimize costs and defective products.

Process materials: After being purchased, raw materials need to be processed to achieve good quality and be ready for production

Make frame: Frames are important for shaping the products. Depending on the products the customer require, some products will use iron frames, others will use wooden/bamboo molds to shape. This is the step that determines product shape and size. Once the shaping is wrong, the products cannot be repaired.

Hand-weave: After making the frame accurately, skillful craftsmen use his skillful hands to weave each natural material yarn together, meticulously each yarn to create exquisite handcrafted products.

Clean up: After hand-weaving is completed, the products will be cleaned up by water and dried. Removing dirt is very important because if dirt is not removed, this will affect the quality of the products.

Add glue: This can be considered the second shaping, the glue makes the products stronger, more beautiful in shape and brighter in color. Glue not only helps increase the sturdiness of the products but also increases the beauty of the products.

Dry under the Sun: After adding the glue, the products must be exposed to sunlight so that the glue and material can dry naturally. On days without sunshine or humid weather, products must be dried by machine to ensure the moisture in the products are controlled.

Finishing process: This step helps remove excess parts or dirt on the products, makes the products more exquisite.

Pack in cartons: Before packing into polybags and then into cartons, the products will be attached with hangtags or other accessories if requested by the customer. 100% products are inspected to ensure good quality before shipment. We usually use 5-ply cartons, details printed on the cartons according to customer requirements

Container load and export: The products are loaded into containers with the correct quantity and specification. We will then carry out export procedures so that customers receive the products quickly.

Some Factory Photos